Engineering & Firmware for Electric Drive Systems
HighTechCOM helps OEMs and engineering teams bring electric drive systems from first prototype to robust series production. Our focus is motor controller firmware, STM32-based control, safety concepts and the integration of mechanics, electronics and software into one reliable product.
Key Engineering & Firmware Services
We support your team in all critical areas of motor control and embedded firmware development. You can use us as a sparring partner for your senior engineers or as an extension of your existing development team.
FOC start-up and low-speed tuning
We stabilise PMSM and BLDC start-up behaviour, remove torque ripple and acoustic noise and tune FOC parameters for smooth low-speed operation. This includes parameter identification, current loop tuning and speed/torque controller optimisation.
STM32 motor control consulting
We help you integrate and refine STM32-based motor control, either on-site or remotely. Typical work includes MCSDK integration, control-loop refinement, handling of edge cases and integration of Android-based HMIs or telemetry applications.
STM32 motor control consulting details
Real-time optimisation (TIM, PWM, ADC, DMA, FPU)
We analyse your timing, interrupts and data paths and rework critical sections to reach higher PWM frequencies, better efficiency and more robust operation. This often includes restructuring ISR code, DMA transfers and the use of FPU and optimisation flags.
Read more about real-time optimisation
Motor drive protection and safety concepts
Overcurrent, overtemperature, short circuits and sensor faults can damage your hardware and reputation. We design and validate protection strategies and fault handling so that your drive system behaves predictably even under extreme conditions.
Motor drive protection services
From firmware to complete product
Beyond pure firmware work, we can support your team with complete product development, mechanical design and simulation of housings and structures.
Complete product development
From first idea to validated product: electronics, mechanics, firmware, testing and documentation from one partner. We help you move from lab prototypes to reliable and manufacturable series products.
Complete product development services
Mechanical design and simulation
We design enclosures and mechanical structures around your drive systems and validate them with simulation and testing.
- Mechanical CAD design and drawings
- Fatigue life prediction (S-N / ε-N assessment)
- Topology optimisation for lightweight design
- Drop test simulation for electronics and enclosures
Typical project scenarios
Examples of projects where customers bring us in:
- New electric drive system for motorcycles, LEVs or industrial machines
- Existing motor controller with unstable behaviour, noise or overheating
- Need for higher efficiency, higher torque or better thermal performance
- Migration to STM32 or integration of the STM32 Motor Control SDK
- Safety and protection review before series production
How our consulting packages work
You can start with a free 1h consulting session to discuss your current project and challenges. Depending on your needs and internal resources, we recommend a 10h or 100h package for implementation, tuning and validation.
- Free 1h Motor Controller Engineering Consulting
- 10h Motor Controller Engineering Consulting
- 100h Motor Controller Engineering Consulting
You can book these packages directly via our consulting collection.
Next step: talk to an engineer
Tell us about your motor control challenge. We review your current hardware and firmware setup and propose the most effective way to stabilise and improve your drive system.