Complete Product Development Services

 

What we do

We take products from idea → production with an integrated team across mechanical, electronics (embedded/PCB), firmware (STM32/motor control), and validation. You get a single accountable partner, formal gates, and manufacturing-ready deliverables—no hand-offs lost in translation.

Outcomes we target

  • Clear specs and a costed BOM early (no surprises)
  • Fast concept iteration with DFM/DFA baked in
  • Verified performance via FEA/CFD, electronics tests, and firmware HIL/SIL
  • Smooth build ramp: EVT → DVT → PVT → SOP with supplier-ready packages

Scope

1) Discovery & Planning

  • Voice-of-Customer, user needs, success metrics
  • System requirements & compliance map (CE/EMC/IP ratings, safety)
  • Project plan, risk register (DFMEA/PFMEA), budget & timeline

2) Industrial Design & Architecture (optional)

  • Concepts, form/ergonomics, UX mocks
  • System architecture: mechanics, power, control, comms, sensors

3) Detailed Design

  • Mechanical CAD & Drawings (GD&T ISO/DIN), tolerance stacks
  • Electronics: schematics, PCB layout, component selection, DFM/DFT
  • Firmware: STM32 platforms, FOC/motor control, real-time optimization
  • Analysis: FEA (static/nonlinear/drop/vibe), thermal/CFD as needed

4) Prototyping & Bring-Up

  • Rapid prototypes (3DP/CNC/sheet metal) & pilot PCBs
  • Firmware bring-up, drivers, control loops, protection paths
  • Bench tests, design iterations, readiness review

5) Verification & Validation (EVT/DVT)

  • Test plans, fixtures, and automation; HIL/SIL for control software
  • Compliance prep (EMC pre-scan, safety, IP ingress)
  • FEA↔lab correlation, reliability (fatigue, drop, vibe)

6) Manufacturing & Launch (PVT/SOP)

  • Supplier sourcing, RFQs, cost-down proposals
  • Tooling reviews, PPAP/APQP docs, control plans
  • Pilot build support, work instructions, quality gates, ramp metrics

Deliverables you receive

  • Requirements & Architecture: PRD, system block diagram, specs
  • Design Data: native CAD + STEP, PCB/GERBERs, firmware repo, drawings with GD&T
  • Analysis & Evidence: FEA/CFD reports, test results, coverage matrix
  • Manufacturing Pack: costed BOM, DFM/DFT notes, control plans, work instructions
  • Quality & Risk: DFMEA/PFMEA, traceability, change control (ECR/ECN)
  • Handover: source files, configuration baselines, and a final walkthrough

Project governance (how we keep you in control)

  • Stage-gate reviews: SRR (System Requirements Review) → PDR (Preliminary Design Review)→ CDR (Critical Design Review) → EVT (Engineering Verification Test)/ DVT (Design Verification Test) / PVT (Production Verification Test)
  • Weekly burn-down & KPI dashboard (schedule, cost, risk, quality)
  • Version control & design history (Git/PLM), formal change control
  • Secure file sharing, NDA by default, EU-based hosting on request

Technical stack

  • Mechanical: SolidWorks/NX/Creo, GD&T ISO/DIN, FEA (ANSYS/Abaqus/LS-DYNA)
  • Electronics: Altium/KiCad, SI/PI basics, EMC-aware layout, design for test
  • Firmware/Control: STM32, FOC, TIM/PWM-ADC-DMA, FreeRTOS, HAL/LL, HIL/SIL
  • Validation: instrumentation, DAQ, test automation, trace/log analysis

Industries we serve

  • Consumer & industrial electronics
  • Robotics/AGV
  • HVAC/fans
  • Mobility/Light EV
  • Instrumentation
  • Lab/Medical (non-regulated or with your QMS).

* Compliance note: we prepare evidence and pre-compliance; certification is executed with your chosen lab/body.

How an engagement works

  1. Discovery (free intro, 30 min) – goals, constraints, timelines.
  2. Scoping – fixed-scope quote or sprint plan with milestones.
  3. Execution – gated deliveries, weekly updates, rapid iterations.
  4. Validation – tests vs. acceptance criteria, corrections.
  5. Launch & Support – supplier handoff, ramp support, warranty fix window.

Pricing models (choose what fits)

  • Fixed-scope (clear deliverables, fixed price)
  • Sprint retainer (weekly sprints, outcome-based)
  • Hybrid (fixed core + T&M for experiments/unknowns)

What we need from you

  • Background, competitive benchmarks, user/use-cases
  • Any brand/ID constraints, compliance targets, and cost goals
  • Existing IP (CAD/PCB/firmware), preferred suppliers/processes
  • Decision team & cadence for reviews

Example packages

  • Concept-to-EVT – requirements, architecture, concept CAD/PCB, feasibility tests
  • DVT-Ready – detailed design, prototypes, verification plan & execution
  • Launch Support – tooling, PPAP/APQP docs, pilot build & ramp assistance

FAQ

Can you take over mid-project?
Yes—our audit covers requirements, design status, risks, and a recovery plan.

Will we own the IP?
Yes—IP and native files are transferred upon payment per contract.

Do you work with our suppliers?
Absolutely—we collaborate with your vendors or introduce vetted partners.

What about confidentiality?
NDA by default; controlled access, versioning, and EU-hosting options.

Can you handle motor control & mechanics together?
That’s our sweet spot—STM32 FOC + real-time optimization plus enclosure/mechanics and validation.